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Lens Manufacturing

Lens Manufacturing

General Optics
(Akita Prefecture Japan)


Lens manufacturing factory


Manufacturing FlowFor Lens Quality Assurance
Capabilities
Facility details : Manufacturing Facility Inspection Equipment

Manufacturing Flow

Manufacturing flow (Factory tour) for Lens

1.Polishing

Shine the surface to a mirror-like finish to the radius of curvature as per the drawing.

This is to blow life into the lens.

There are a variety of polishing machine in accordance with the lens diameter and curvature.

Polishing
Polishing
Polishing

2.Centering

Grinding the lens edge to find shape of the lens.

This is to prevent the blurring of the lens inside the optical axis.

Centering
Centering
Centering

3.Coating (Optical thin-film)

Antireflection, increased amount of transmitted light, the surface protection is intended, and subjected to a thin film of metal to enhance the ability of the lens itself.

According to the performance of the lens, there are single coat (single layer), multi-coated (multi layer).

In the ion-assisted, this are able to enhance the strength of the coat.

There are various processing according to applications, such as adding a water proof effect.

Coating (Optical thin-film)
Coating (Optical thin-film)
Coating (Optical thin-film)

4.Cementing

By the adhesive cured in UV, is the step of laminating a plurality of optical components (lenses).

This is to increase the lens potential, such as reduce the chromatic aberration by laminating a different lens refractive index.  

Cementing
Cementing
Cementing

5.Painting

The step of applying the paint for the anti-reflection on the lens edge.

Prevents blurring of internal optical axis at the assemble time by this.

Painting
Painting
Painting

6.Lens assembly

This is a process that setting the finished lens in the lens barrel of metal parts.

By this combination, it will be easy handling to achieve the required optical performance.

Lens assembly
Lens assembly
Lens assembly
Lens assembly

Quality Assurance

1.Cleaning

By the ultrasonic cleaning machine, it is a process that remove the dirt on the lens surface.

Remove the dirt and oil adhering to the lens between all process.

※ Washing machine is not used for such as the sensitive glass that are subject to outside influences easily. a special staff will be cleaning the lens by hand wiping.

Cleaning
Cleaning
Cleaning

2.Quality inspection

After dropping the dirt between every each steps, we will inspect the product in each step whether these has been properly made within the scope of the standard.

Analysis of surface accuracy after polishing. Eccentricity measure after Centering. Confirm the color, wavelength and durability after the coating.  

Visual intermediate inspection

Visual intermediate inspection

Analysis confirmation of surface accuracy

Analysis confirmation of surface accuracy

Eccentricity measurement (Simultaneous measurement of both directions)

Eccentricity measurement
(Simultaneous measurement of both directions)

Spectroscopic Check

Spectroscopic Check

Final inspection (before shipment) and, packing

Final inspection (before shipment) and, packing

Final inspection (before shipment) and, packing


Capabilities

Processing QuantityFor lens Processing quantity
Grinding50,000pcs per month
Polishing150,000pcs per month
Centering800,000pcs per month
Coating1,200,000pcs per month
Cementing / Painting30,000pcs per month

Facility details

Manufacturing Facility

Manufacturing FacilityManufacturerNumber of Unit
Spherical Grinding Machine
(manual)
KOSHIN SEIMITSU6
Pelleting Machine
 (semi-automatic)
KOSHIN SEIMITSU13
Spherical polishing machine
(semi-automatic)
KOSHIN SEIMITSU12
CNC Polishing MachineKOJIMA ENGINEERING2
Plane Grinding Machine 12B / 20BTAMUKAI SEISAKUSHO1
Plane Polishing Machine 12B / 20BTAMUKAI SEISAKUSHO1
Centering Machine (full-automatic)SHONAN / TATENO20
Centering Machine (manual)SHONAN / TATENO23
Single-layer Anti-reflection
Automatic Optical Thin
Film Coater 800φ
SHOWA2
Anti-reflection Optical Thin
Film Coater 800φ
SHINCRON4
Anti-reflection Optical Thin
Film Coater 1000φ
SHINCRON2
Multilayer Optical Thin
Film Coater 1000φ
KAWAI OPTICS2
Multilayer Optical Thin
Film Coater 1100φ
(with Ion Source)
SHINCRON1
Multilayer Optical Thin
Film Coater 1300φ
OPTORUN2
Multilayer Optical Thin
Film Coater 1300φ
(with Ion Source)
OPTORUN2
Ultrasonic Washing Machine
9 tanks type (manual)
- For polishing, centering
OKABE SEISAKUSYO1
Ultrasonic Washing Machine
12 tanks type (automatic)
- For centering
SONIC FELLOW1
Ultrasonic Washing Machine
16 tanks type (automatic)
- For coating
SONIC FELLOW1
Ultrasonic Washing Machine
11 tanks type (automatic)
- For coating
SONIC FELLOW1
Ultrasonic Washing Machine
13 tanks type (automatic)
- For coating
SONIC FELLOW1
Ultrasonic Washing Machine
8 tanks type (manual)
- For coating
SUN CORPORATION1
Vacuum packing equipment
2
Lathe – For creating tools,
correction

2

Inspection Equipment

Inspection EquipmentManufacturerNumber of Unit
Laser interferometer analyzer
(with software for RSI measurement)
OLYMPUS3
Laser interferometer analyzerAKION1
Transmission type
eccentricity measurement device
PEARL4
Reflective eccentricity
measurement device
OLYMPUS1
High precision
double-sidedreflective eccentricity
measurement device
SCHNEIDER1
SpectrophotometerHITACHI3
SpectrophotometerNIHON BUNKO1
SpectrophotometerOLYMPUS1
CCD microscopeSCHOTT MORITEX1
StereomicroscopeOLYMPUS1
StereomicroscopeCARTON1
Toolmaker's MicroscopeMITSUTOYO1
Temperature and Humidity
Control equipment

1
Visual inspection
for fluorescent lamp 27W

20
Visual inspection
for cabin slide 150W

20
Edge thickness measuring
instrument

1